Flux Treatment Systems
Flux Treatment Systems Brochure
Table of Contents
Efficient Flux Treatment Systems for Hot-Dip Galvanizing Plants
Proper flux treatment is a cornerstone of any high-performance industrial galvanizing line. The ANI Metal Flux Treatment System is designed to recover, purify, and recycle your spent galvanizing flux, ensuring consistent steel preparation, reducing chemical consumption, and minimizing environmental impact.
Why Flux Treatment Matters
In a typical zinc coating process, parts emerge from the acid-pickling stage and are dipped in a molten zinc ammonium chloride flux to prevent rusting until the articles are galvanized, and improve zinc adhesion to steel surface. Over time, flux becomes contaminated with iron and dissolved metals, leading to:
- Inconsistent coating quality due to poor flux activity
- Increased ash and dross formation
- Higher chemical costs as fresh flux must be added more frequently
An optimized Flux Treatment System addresses these challenges by reclaiming usable flux, maintaining precise formulation, and cutting both waste and operating expenses.
Key Features of ANI Metal Flux Treatment Systems
Multi-Stage Clarification
Suspended iron hydroxides and solid particulates are removed via a combination of settling tanks and high-efficiency filter presses, yielding pure flux for reuse.
Automated pH & Concentration Control
PLC-driven dosing pumps maintain flux concentration and pH within ideal limits.
Compact Modular Design
Flux treatment units can be installed alongside new lines or retrofitted into existing galvanizing plant operations, with no installation downtime.
By recycling your flux, you dramatically reduce ongoing galvanizing flux purchases. Fresh-quality flux ensures optimal wetting and adhesion, producing a uniform, defect-free zinc layer.
Elevate your metal protection solutions with the ANI Metal Flux Treatment System—maximizing flux efficiency, improving coating quality, and ensuring a cleaner, safer plant. Contact us today for a custom proposal and start reclaiming your flux!
Flux Treatment Systems – Hot Dip Galvanizing | ANI METAL
Flux Treatment Systems – Hot Dip Galvanizing | ANI METAL