Zinc Ash Recovery Furnace “ZIMELTER”

Zinc Ash Recovery Furnace Brochure

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Efficient Zinc Ash Recovery Furnace Solutions from ANI Metal

Recovering valuable zinc from zinc ash is essential for reducing costs and maximizing efficiency in hot-dip galvanizing operations. ANI Metal’s Zinc Ash Recovery Furnace is specially engineered to reclaim zinc from ash generated during galvanizing processes, turning waste into a valuable resource while improving environmental performance and profitability.

Why Invest in a Zinc Ash Recovery Furnace?

During the galvanizing process, zinc oxidation and dross formation inevitably produce zinc-rich ash. Without proper recovery methods, this ash often represents lost profit, increased operational costs, and environmental challenges. ANI Metal’s furnace system addresses these issues by efficiently reclaiming up to 90% of zinc from ash—dramatically reducing raw material expenditures and disposal fees.

Key Features of ANI Metal’s Zinc Ash Recovery Furnace

High-Temperature, Controlled Atmosphere Operation
Precise temperature control ensures optimal zinc recovery, minimizing oxidation and maximizing yield. Our furnaces maintain stable temperatures to effectively separate metallic zinc from impurities.
Energy-Efficient Design
Utilizing advanced combustion technology and insulation, ANI Metal’s furnaces achieve lower fuel consumption compared to conventional recovery systems, significantly reducing energy costs.
Advanced Filtration and Emission Control
Integrated emission control systems capture particulate matter, meeting stringent environmental regulations. This ensures cleaner air quality and regulatory compliance.
Robust and Durable Construction
Made from corrosion-resistant materials and refractory linings, our furnaces withstand harsh galvanizing environments, ensuring long-term reliability and minimal downtime.
Automated Process Control
State-of-the-art PLC-based controls provide consistent process parameters, precise temperature monitoring, and detailed reporting—ensuring maximum zinc recovery and operational efficiency.

Operational and Environmental Benefits

Significant Cost Savings: Recovering zinc from ash substantially reduces raw material expenses, typically leading to cost reductions of up to 30%.
Reduced Waste Disposal Costs: By reclaiming valuable zinc, you minimize hazardous waste volumes and associated disposal fees.
Improved Environmental Compliance: Effective emission controls help your plant consistently meet environmental standards, supporting sustainability goals and ISO 14001 compliance.
Enhanced Operational Efficiency: Automated controls and consistent zinc recovery rates streamline furnace operation, reducing manual intervention and downtime.
Greater Sustainability: Turning waste into reusable zinc aligns with environmentally responsible business practices and boosts corporate sustainability credentials.

Maintenance and Best Practices

Routine Furnace Inspection: Regularly inspect refractory linings, burners, and seals monthly to maintain optimal furnace performance and safety.
Periodic Ash Analysis: Monitor zinc content in the ash feedstock quarterly to optimize recovery parameters and maximize yield.
Emission System Checks: Conduct semi-annual maintenance of filtration systems to ensure effective particulate removal and regulatory compliance.
Annual Calibration: Ensure accuracy of temperature sensors, controls, and burner systems annually to sustain consistent zinc recovery performance.

Maximize Your ROI with ANI Metal’s Zinc Ash Recovery Furnace

ANI Metal’s Zinc Ash Recovery Furnace typically delivers full payback within 12 months through:

Up to 90% recovery of zinc from ash
Reduced zinc purchasing costs
Lower energy and waste disposal expenses
Improved compliance and environmental performance

Take control of your galvanizing costs and sustainability objectives. Contact ANI Metal today to learn more about our advanced zinc recovery solutions and request a customized quotation tailored specifically to your plant’s needs.

ANI METAL- Zimelter - Zinc Ash Recovery Furnace

Zinc Ash Recovery Furnace – Hot Dip Galvanizing | ANI METAL