Conveyors and Transfer Trolleys

Streamlined Material Handling with Conveyors & Transfer Trolleys

Efficient material flow is the backbone of any high-volume hot-dip galvanizing operation. The right conveyors and transfer trolleys keep work-in-progress moving smoothly between process stages—minimizing manual handling, cutting cycle times, and ensuring consistent throughput. At ANI Metal, our turnkey Conveyor & Trolley Systems are engineered for the rigors of industrial galvanizing, delivering reliability, safety, and ease of integration.

Why Conveyors & Transfer Trolleys Matter in Galvanizing Plants

• Continuous Flow: Automated transfer prevents bottlenecks between pickling, blasting, rinsing, and zinc baths.

• Reduced Labor Costs: Mechanized handling replaces manual lifting, lowering fatigue-related errors and injuries.

• Improved Process Control: Consistent speed and positioning ensure each part follows the exact immersion and dwell-time requirements.

• Enhanced Safety: Enclosed or guarded systems keep personnel clear of hot zinc baths and moving chains.

Key Features of ANI Metal Systems

Corrosion-Resistant Construction
All chains, frames, and wheels are fabricated from acid-proof stainless steel or specially coated alloys—standing up to acidic pickling solutions and molten zinc vapors.

Modular, Scalable Layouts
Easily reconfigure lanes, add accumulation zones, or integrate vertical lifts to match evolving plant capacities and line footprints.

Variable-Speed Drives
VFD-controlled motors let you fine-tune conveyor speed (0.1 – 5 m/min) and trolley indexing to synchronize with batch cycles.

Precision Transfer Trolleys
Powered bogies accurately shuttle baskets between parallel lines—eliminating manual push-pull and ensuring pinpoint positioning under cranes or rinse nozzles.

Safety Interlocks & Guards
Light curtains, emergency-stop pull cords, and interlocked access panels comply with international plant safety regulations (ISO 13849, CE).

Operational Benefits

• Higher Throughput: Automated transfers cut handling time by up to 40 %, boosting daily tonnage.

• Consistent Coating Quality: Precise chain speeds and trolley stops guarantee uniform immersion depths and exposure times.

• Lower Maintenance: Self-tensioning chains and sealed bearings extend service intervals by 30 %.

• Energy Efficiency: Low-friction rollers and optimally sized motors reduce power draw compared to oversized manual hoists.

• Flexible Layouts: Adapt systems for small parts, large structural components, or mixed-load batches without downtime.

Installation & Maintenance Tips

• Align Rails Precisely: Use laser leveling to ensure smooth trolley travel and prevent wheel flange binding.

• Monitor Chain Tension: Check V-belts and conveyor chains monthly; adjust per OEM torque specifications.

• Lubricate Bearings: Apply high-temperature grease every 500 operating hours to maintain sealed-bearing performance.

• Inspect Safety Devices: Test light curtains, pull cords, and emergency stops quarterly to verify functionality.

• Document Load Profiles: Track basket weights and cycle counts to anticipate wear on motors and gearboxes.

Maximizing Your ROI

Investing in ANI Metal Conveyors & Transfer Trolleys translates into measurable savings through:

• Reduced Labor Expenses (mechanization vs. manual handling)

• Minimized Downtime (rapid, reliable transfers)

• Lower Rework Rates (consistent process control)

• Extended Equipment Lifespan (durable materials and preventative maintenance)

Upgrade your galvanizing line with an end-to-end material handling solution from ANI Metal. Our sales and engineering teams are ready to design a custom layout that maximizes throughput, maintains coating quality, and ensures a safe, compliant working environment. Contact us today for a detailed proposal!